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Case Study: The SoC Block That Was Wasting Thermal Budget

The Scenario

A chip architect is designing a heterogeneous 5 nm SoC with four functional blocks: CPU, GPU, L3 cache, and I/O. The GPU block is thermally limited — hitting 95°C at target density — so the team is considering a $3M cooling upgrade from server air to direct liquid cooling.

Aethermor shows a better answer exists inside the chip itself.

The Engineering Question

"We have a 50 W power budget and our GPU block is at the thermal limit. Should we upgrade cooling, or is there a way to get more throughput without changing hardware?"

Baseline Intuition

Most architects would expect:

  • More aggressive cooling → more thermal headroom → more compute density
  • All blocks are similarly utilized
  • The only way to add throughput is to add cooling capacity

What Aethermor Shows

Running the SoC bottleneck case study reveals:

Block Density Temperature Headroom
CPU (CMOS) High At limit ~0%
GPU (CMOS) High At limit ~0%
L3 Cache Low Well below limit 26× headroom
I/O Low Well below limit 15× headroom

The cache and I/O blocks are using less than 5% of their thermal budget.

By redistributing compute density from the over-utilized GPU block to the under-utilized cache and I/O blocks, Aethermor finds:

Strategy Throughput Gain Cost
Upgrade to liquid cooling Marginal $3M retrofit
Redistribute density across blocks ~47% Free
Switch CPU to adiabatic logic Additional density gain Design effort

The Decision

Don't upgrade cooling. Redistribute compute.

The 47% throughput gain from reallocation is free — it requires no hardware changes, no cooling upgrades, and no additional power. It works because heat transfer is a local phenomenon: a thermally underutilized block has capacity that cannot help a distant overheated block, but compute workload can be moved there.

Why This Matters

This insight is difficult to get from forward-only thermal tools:

  • HotSpot shows per-block temperatures but doesn't compute headroom maps or optimal reallocation in a single call
  • COMSOL requires manual post-processing to extract headroom percentages
  • Manual analysis requires setting up separate runs for each redistribution scenario

Aethermor's thermal_headroom_map() and optimize_power_distribution() answer this question in one function call.

Reproduce It

python benchmarks/case_study_soc_bottleneck.py

See also: benchmarks/case_study_soc_bottleneck.py