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load("units.zen", "Impedance")
load("properties.zen", "Layout")
load("bom/match_generics.zen", "assign_house_parts")
# Enum Types
CopperWeight = enum("0.5oz", "1oz", "2oz")
CopperFinish = enum("HASL", "HASL Lead-free", "ENIG", "HAL SnPb", "HAL lead-free")
# Copper constraints - all clearances and widths for copper features
Copper = record(
minimum_clearance=field(float | None, None), # Minimum clearance between copper features
minimum_track_width=field(float | None, None), # Minimum track width
minimum_connection_width=field(float | None, None), # Minimum connection width (KiCad: m_MinConn)
minimum_annular_width=field(float | None, None), # Minimum annular ring width for vias
minimum_via_diameter=field(float | None, None), # Minimum via diameter
copper_to_hole_clearance=field(float | None, None), # Clearance from copper to holes
copper_to_edge_clearance=field(float | None, None), # Clearance from copper to board edge
)
# Hole constraints - drill sizes and clearances
Holes = record(
minimum_through_hole=field(float | None, None), # Minimum through hole diameter
hole_to_hole_clearance=field(float | None, None), # Minimum clearance between holes
)
# Micro via constraints - specialized via rules
Uvias = record(
minimum_uvia_diameter=field(float | None, None), # Minimum micro via diameter
minimum_uvia_hole=field(float | None, None), # Minimum micro via hole diameter
)
# Silkscreen constraints - text and graphics rules
Silkscreen = record(
minimum_item_clearance=field(float | None, None), # Minimum clearance for silkscreen items
minimum_text_height=field(float | None, None), # Minimum text height
# Note: minimum_text_thickness is complex in KiCad API, not supported yet
)
# Solder mask constraints
SolderMask = record(
clearance=field(float | None, None), # Mask expansion / clearance from pads to mask opening
minimum_width=field(float | None, None), # Minimum mask web width
to_copper_clearance=field(float | None, None), # Minimum solder-mask to copper-feature clearance
)
# Zone defaults constraints
Zones = record(
minimum_clearance=field(float | None, None), # Default zone-to-copper clearance
)
# All design rule constraints grouped together
Constraints = record(
copper=field(Copper | None, None),
holes=field(Holes | None, None),
uvias=field(Uvias | None, None),
silkscreen=field(Silkscreen | None, None),
solder_mask=field(SolderMask | None, None),
zones=field(Zones | None, None),
)
# Via dimensions for pre-defined sizes
ViaDimension = record(
diameter=field(float | None, None), # Via diameter in mm
drill=field(float | None, None), # Via drill size in mm
)
# NOTE: Differential pair dimensions are not supported due to missing SWIG template
# in KiCad Python API. The following would be needed in board.i:
# %template(DIFF_PAIR_DIMENSION_Vector) std::vector<DIFF_PAIR_DIMENSION>;
#
# DiffPairDimension = record(
# width=float, # Track width in mm
# gap=float, # Gap between tracks in mm
# via_gap=float, # Gap for vias in mm
# )
# Pre-defined sizes that appear in KiCad GUI dropdowns
PredefinedSizes = record(
track_widths=field(list | None, None), # List of track widths in mm (e.g. [0.1, 0.15, 0.2])
via_dimensions=field(list | None, None), # List of ViaDimension objects
# diff_pair_dimensions=list, # Not supported - missing KiCad SWIG template
)
# Netclass definition for PCB routing rules
NetClass = record(
name=field(str | None, None), # Netclass name
clearance=field(float | None, None), # Clearance in mm
track_width=field(float | None, None), # Track width in mm
via_diameter=field(float | None, None), # Via diameter in mm
via_drill=field(float | None, None), # Via drill/hole in mm
microvia_diameter=field(float | None, None), # Microvia diameter in mm
microvia_drill=field(float | None, None), # Microvia drill/hole in mm
diff_pair_width=field(float | None, None), # Differential pair width in mm
diff_pair_gap=field(float | None, None), # Differential pair gap in mm
diff_pair_via_gap=field(float | None, None), # Differential pair via gap in mm
priority=field(int | None, None), # Priority for netclass resolution (higher = higher priority)
color=field(str | None, None), # PCB color (hex like "#FF0000" or CSS name)
single_ended_impedance=field(Impedance | None, None),
differential_pair_impedance=field(Impedance | None, None),
)
# Design rules container
DesignRules = record(
constraints=field(Constraints | None, None),
predefined_sizes=field(PredefinedSizes | None, None),
netclasses=field(list | None, None), # List of NetClass objects
)
# Material definition for stackup layers
Material = record(
name=field(str | None, None), # Material name
vendor=field(str | None, None), # Optional vendor
relative_permittivity=field(float | None, None), # Epsilon R (dielectric constant)
loss_tangent=field(float | None, None), # Loss tangent
reference_frequency=field(float | None, None), # Optional frequency in Hz
)
# Copper layer definition for stackup
CopperLayer = record(
thickness=field(float | None, None), # Thickness in mm
role=field(str | None, None), # "signal", "power", "mixed"
)
# Dielectric layer definition for stackup
DielectricLayer = record(
thickness=field(float | None, None), # Thickness in mm
material=field(str | None, None), # Material name (ref to materials list)
form=field(str | None, None), # "core" or "prepreg"
)
# Board stackup configuration
# Default soldermask thickness assumptions (not currently configurable):
# - On FR-4: 1.2 mil (0.03048 mm)
# - On Copper: 0.6 mil (0.01524 mm)
# - Between Traces: 1.2 mil (0.03048 mm)
# - Dielectric Constant: 3.8
Stackup = record(
materials=field(list[Material] | None, None), # List of Material objects
silk_screen_color=field(str | None, None), # Hex color like "#44805BFF"
solder_mask_color=field(str | None, None), # Hex color like "#191919E6"
thickness=field(float | None, None), # Total thickness in mm
symmetric=field(bool | None, None), # Assert symmetric stackup (default: True)
layers=field(list[CopperLayer | DielectricLayer] | None, None), # Ordered list of stackup layers
copper_finish=field(str | None, None), # Surface finish: "ENIG", "HAL SnPb", "HAL lead-free"
)
# Complete board configuration
BoardConfig = record(
design_rules=field(DesignRules | None, None),
stackup=field(Stackup | None, None), # Board stackup configuration
num_user_layers=field(int, 4), # Number of User.N layers (User.1, User.2, etc.)
)
def deep_merge(base, override):
"""Deep merge two records, with override values taking precedence.
For records: recursively merges fields
For lists: override replaces base entirely
For primitives: override value used if not None
"""
if override == None:
return base
if base == None:
return override
# Handle list types - override replaces entirely
if type(base) == "list":
return override if type(override) == "list" else base
# Check if both are records by checking if they have getattr/type
base_type = type(base)
override_type = type(override)
# Only merge if both are record types (not primitive types)
if base_type == "record" and override_type == "record":
merged = {}
# Get all field names from both records
base_fields = dir(base)
override_fields = dir(override)
all_fields = set(base_fields + override_fields)
for field in all_fields:
if field.startswith("_"): # Skip private fields
continue
base_val = getattr(base, field, None) if field in base_fields else None
override_val = getattr(override, field, None) if field in override_fields else None
if override_val != None:
if base_val != None and type(base_val) != "list":
# Recursively merge if both exist and not lists
merged[field] = deep_merge(base_val, override_val)
else:
# Use override value (including for lists)
merged[field] = override_val
elif base_val != None:
# Keep base value when override is None but base has a value
merged[field] = base_val
else:
# Both are None, keep None
merged[field] = None
# Extract record type from string representation
base_str = str(base)
if base_str.startswith("record["):
type_name = base_str.split("[")[1].split("]")[0]
if type_name == "BoardConfig":
return BoardConfig(**merged)
elif type_name == "DesignRules":
return DesignRules(**merged)
elif type_name == "Constraints":
return Constraints(**merged)
elif type_name == "PredefinedSizes":
return PredefinedSizes(**merged)
elif type_name == "Copper":
return Copper(**merged)
elif type_name == "Holes":
return Holes(**merged)
elif type_name == "Uvias":
return Uvias(**merged)
elif type_name == "Silkscreen":
return Silkscreen(**merged)
elif type_name == "SolderMask":
return SolderMask(**merged)
elif type_name == "Zones":
return Zones(**merged)
elif type_name == "ViaDimension":
return ViaDimension(**merged)
elif type_name == "NetClass":
return NetClass(**merged)
elif type_name == "Stackup":
return Stackup(**merged)
elif type_name == "Material":
return Material(**merged)
elif type_name == "CopperLayer":
return CopperLayer(**merged)
elif type_name == "DielectricLayer":
return DielectricLayer(**merged)
else:
error("Unknown record type for merge: " + type_name)
else:
error("Unable to determine record type from: " + base_str)
# Not records, override wins
return override
def merge_configs(*configs: BoardConfig) -> BoardConfig:
"""Merge multiple BoardConfig objects, with later configs taking precedence.
Args:
*configs: Variable number of BoardConfig objects to merge
Returns:
BoardConfig: Merged configuration with later configs overriding earlier ones
"""
if not configs:
return BoardConfig()
result = configs[0]
for config in configs[1:]:
result = deep_merge(result, config)
return result
def merge_predefined_sizes(
base: PredefinedSizes,
track_widths: list | None,
via_dimensions: list | None,
) -> PredefinedSizes:
"""Merge and deduplicate predefined sizes.
Args:
base: Base PredefinedSizes to start with
track_widths: Additional track widths to append (optional)
via_dimensions: Additional via dimensions to append (optional)
Returns:
PredefinedSizes: Merged, deduplicated, and sorted sizes
"""
final_track_widths = base.track_widths if base.track_widths else []
final_via_dimensions = base.via_dimensions if base.via_dimensions else []
if track_widths:
final_track_widths = final_track_widths + track_widths
if via_dimensions:
final_via_dimensions = final_via_dimensions + via_dimensions
# Deduplicate and sort track_widths
final_track_widths = sorted(list(set(final_track_widths)))
# Deduplicate and sort via_dimensions (by diameter, then drill)
seen = {}
deduped_vias = []
for via in final_via_dimensions:
key = str(via.diameter) + "_" + str(via.drill)
if key not in seen:
seen[key] = True
deduped_vias.append(via)
final_via_dimensions = sorted(deduped_vias, key=lambda v: (v.diameter, v.drill))
return PredefinedSizes(
track_widths=final_track_widths,
via_dimensions=final_via_dimensions,
)
def DefaultBoardConfig(
layers: int,
outer_copper_weight: CopperWeight = CopperWeight("1oz"),
copper_finish: CopperFinish = CopperFinish("ENIG"),
track_widths: list | None = None,
via_dimensions: list | None = None,
solder_mask_color: str | None = None,
) -> BoardConfig | None:
"""Provide a default board configuration for the given layers and outer copper weight."""
stackup = {
(2, CopperWeight("1oz")): BASE_2L_STACKUP,
(4, CopperWeight("1oz")): BASE_4L_STACKUP,
(6, CopperWeight("1oz")): BASE_6L_STACKUP,
(8, CopperWeight("1oz")): BASE_8L_STACKUP,
(10, CopperWeight("1oz")): BASE_10L_STACKUP,
(2, CopperWeight("2oz")): BASE_2L_STACKUP, # TODO: Add 2oz stackup
(4, CopperWeight("2oz")): BASE_4L_2OZ_STACKUP,
(6, CopperWeight("2oz")): BASE_6L_STACKUP, # TODO: Add 2oz stackup
(8, CopperWeight("2oz")): BASE_8L_STACKUP, # TODO: Add 2oz stackup
(10, CopperWeight("2oz")): BASE_10L_STACKUP, # TODO: Add 2oz stackup
}.get((layers, outer_copper_weight))
netclasses = {
(2, CopperWeight("1oz")): BASE_2L_NETCLASSES,
(4, CopperWeight("1oz")): BASE_4L_NETCLASSES,
(6, CopperWeight("1oz")): BASE_6L_NETCLASSES,
(8, CopperWeight("1oz")): BASE_8L_NETCLASSES,
(10, CopperWeight("1oz")): BASE_10L_NETCLASSES,
(2, CopperWeight("2oz")): BASE_2L_NETCLASSES, # TODO: Add 2oz netclasses
(4, CopperWeight("2oz")): BASE_4L_2OZ_NETCLASSES,
(6, CopperWeight("2oz")): BASE_6L_NETCLASSES, # TODO: Add 2oz netclasses
(8, CopperWeight("2oz")): BASE_8L_NETCLASSES, # TODO: Add 2oz netclasses
(10, CopperWeight("2oz")): BASE_10L_NETCLASSES, # TODO: Add 2oz netclasses
}.get((layers, outer_copper_weight))
constraints = {
CopperWeight("1oz"): BASE_CONSTRAINTS,
CopperWeight("2oz"): BASE_CONSTRAINTS_2OZ,
}.get(outer_copper_weight)
predefined_sizes = {
CopperWeight("1oz"): BASE_PREDEFINED_SIZES,
CopperWeight("2oz"): BASE_PREDEFINED_SIZES_2OZ,
}.get(outer_copper_weight)
if stackup == None:
print("Unsupported default stackup for layers: " + str(layers))
return None
if netclasses == None:
print("Unsupported default netclasses for layers: " + str(layers))
return None
if constraints == None:
print("Unsupported default constraints for copper weight: " + outer_copper_weight.value)
return None
if predefined_sizes == None:
print("Unsupported predefined sizes for copper weight: " + outer_copper_weight.value)
return None
return BoardConfig(
stackup=deep_merge(
stackup,
Stackup(
solder_mask_color=solder_mask_color,
copper_finish=copper_finish.value,
),
),
design_rules=DesignRules(
constraints=constraints,
netclasses=netclasses,
predefined_sizes=merge_predefined_sizes(
predefined_sizes,
track_widths,
via_dimensions,
),
),
)
def Board(
name: str,
layout_path: str,
config: BoardConfig | None = None,
layers: int | None = None,
outer_copper_weight: str | CopperWeight = "1oz",
copper_finish: str | CopperFinish = "ENIG",
solder_mask_color: str | None = None,
track_widths: list | None = None,
via_dimensions: list | None = None,
default: bool = False,
modifiers: list | None = None,
bom_profile=assign_house_parts,
):
"""Define a PCB board with an optional board configuration.
Args:
name: Board configuration name
layout_path: Path to the board layout file (e.g., PCB file)
config: Optional BoardConfig overrides to merge with a layers-derived default.
If layers is not provided, this is used directly.
layers: Number of PCB layers (2, 4, 6, 8, or 10). Optional helper for deriving a default BoardConfig.
outer_copper_weight: Outer copper weight ("1oz" or "2oz"). Default is "1oz".
Currently only 4-layer boards support 2oz outer copper.
track_widths: Additional track widths (in mm) to append to the base configuration.
Values are deduplicated and sorted automatically.
via_dimensions: Additional via dimensions to append to the base configuration.
Values are deduplicated and sorted automatically.
layout_hints: Optional list of layout hints for the board
default: Whether this is the default board configuration
Raises:
error: If layers is provided but no default board configuration exists for
the given layers and outer_copper_weight, and no explicit config is provided
error: If outer_copper_weight is not "1oz" or "2oz"
error: If 2oz copper is requested for unsupported layer counts (2L, 6L, 8L)
Behavior:
- If layers is provided, selects appropriate stackup, netclasses, constraints,
and predefined sizes based on layers and outer_copper_weight
- If both layers and config are provided, config overrides are merged onto
the layers-derived defaults
- If neither config nor layers is provided, the board is still created without
registering a board configuration
- Custom track_widths and via_dimensions are appended to base configuration
- All lists are deduplicated and sorted before use
"""
# Validate input units
if isinstance(outer_copper_weight, str):
outer_copper_weight = CopperWeight(outer_copper_weight)
if isinstance(copper_finish, str):
copper_finish = CopperFinish(copper_finish)
default_config = None
if layers != None:
default_config = DefaultBoardConfig(
layers=layers,
outer_copper_weight=outer_copper_weight,
copper_finish=copper_finish,
solder_mask_color=solder_mask_color,
track_widths=track_widths,
via_dimensions=via_dimensions,
)
if default_config == None and config == None:
error("Unsupported board config for layers: " + str(layers))
if default_config:
config = deep_merge(default_config, config)
if config != None:
# Add board config to the module
builtin.add_board_config(
name=name,
default=default,
config=config,
)
# Add layout to the module
Layout(
name=name,
path=layout_path,
modifiers=modifiers,
bom_profile=bom_profile,
)
# Standard Base Configurations
# Default netclass for general-purpose PCB manufacturing
DEFAULT_NETCLASS = NetClass(
name="Default",
clearance=0.16,
track_width=0.16, # Matches 2oz netclass
via_diameter=0.5, # Standard via size (5.3:1 aspect ratio on 1.6mm board)
via_drill=0.3, # Standard drill size
diff_pair_width=0.2, # Reasonable diff pair width
diff_pair_gap=0.2, # Reasonable diff pair gap
)
# Default 2oz netclass
DEFAULT_NETCLASS_2OZ = NetClass(
name="Default",
clearance=0.2,
track_width=0.16,
via_diameter=0.6,
via_drill=0.3,
diff_pair_width=0.2,
diff_pair_gap=0.2,
)
# Common materials that can be reused across board configurations
# Standard PCB Materials
FR4_CORE = Material(
name="FR4-Core",
relative_permittivity=4.6,
loss_tangent=0.025, # Typical for standard FR4 core
)
BASE_PREPREG = Material(
name="Prepreg",
relative_permittivity=4.4,
loss_tangent=0.025, # Standard prepreg material
)
# Stackup Design Philosophy
#
# Layer convention for 4L/6L/8L stackups:
# - First 3 layers: SIG/GND/PWR (always)
# - Last layer: SIG (always)
#
# This enables module reusability - a 4L module can be ported to 6L/8L by using the
# same top 3 layers and bottom layer. Internal layers provide additional routing.
#
# Impedance Control:
# - GCPW (Grounded Coplanar Waveguide) for all impedance-controlled routing
# - L1 (top) is primary impedance-controlled layer
# - L6/L8 (bottom) serve as backup impedance-controlled layers on 6L/8L
# - 8L also provides L6 as symmetric stripline (GND/SIG/GND)
#
# Selection:
# - 2L: Simple, low speed
# - 4L: Standard, L1 impedance-controlled
# - 6L: More routing, L1 + L6 impedance-controlled
# - 8L: High density, L1 + L6 (stripline) + L8 impedance-controlled
# - 10L: Very high density, L1 + L6 (stripline) + L10 impedance-controlled, extra power planes
# Common stackup configurations
# Base 2-layer stackup (1.6mm, 1oz outer)
# SIG/SIG
# Use case: Simple designs without dedicated power/ground planes
BASE_2L_STACKUP = Stackup(
materials=[FR4_CORE],
thickness=1.6,
symmetric=True,
copper_finish="ENIG",
silk_screen_color="White",
solder_mask_color="Black",
layers=[
CopperLayer(thickness=0.035, role="mixed"), # Top layer (1oz)
DielectricLayer(thickness=1.53, material="FR4-Core", form="core"),
CopperLayer(thickness=0.035, role="mixed"), # Bottom layer (1oz)
],
)
BASE_2L_NETCLASSES = [DEFAULT_NETCLASS]
# Base 4-layer stackup (1.6mm, 1oz outer/0.5oz inner)
# SIG/GND/PWR/SIG
#
# Layers:
# L1: Mixed + impedance-controlled (GCPW, ref L2, 0.21mm coupling)
# L2: GND plane
# L3: PWR plane
# L4: Mixed signal
#
# Use: Standard stackup with dedicated GND/PWR planes. L1 for high-speed routing.
BASE_4L_STACKUP = Stackup(
materials=[FR4_CORE, BASE_PREPREG],
thickness=1.6,
symmetric=True,
copper_finish="ENIG",
silk_screen_color="White",
solder_mask_color="Black",
layers=[
CopperLayer(thickness=0.035, role="mixed"), # Top layer (1oz)
DielectricLayer(thickness=0.21040, material="Prepreg", form="prepreg"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L2 (0.5oz)
DielectricLayer(thickness=1.065, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="power"), # Inner L3 (0.5oz)
DielectricLayer(thickness=0.21040, material="Prepreg", form="prepreg"),
CopperLayer(thickness=0.035, role="mixed"), # Bottom layer (1oz)
],
)
BASE_4L_2OZ_STACKUP = Stackup(
materials=[FR4_CORE, BASE_PREPREG],
thickness=1.6,
symmetric=True,
copper_finish="ENIG",
silk_screen_color="White",
solder_mask_color="Black",
layers=[
CopperLayer(thickness=0.07, role="mixed"), # Top layer (2oz)
DielectricLayer(thickness=0.21040, material="Prepreg", form="prepreg"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L2 (0.5oz)
DielectricLayer(thickness=1.065, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="power"), # Inner L3 (0.5oz)
DielectricLayer(thickness=0.21040, material="Prepreg", form="prepreg"),
CopperLayer(thickness=0.07, role="mixed"), # Bottom layer (2oz)
],
)
# 4L Impedance-Controlled Netclasses (L1 GCPW, 0.21mm dielectric, 0.2mm coplanar gap)
# Calculated using Sierra Circuits impedance calculator
BASE_4L_NETCLASSES = [
DEFAULT_NETCLASS,
NetClass(
name="50Ohm SE",
clearance=0.2,
track_width=0.2908,
color="#0000C2FF",
single_ended_impedance=Impedance(50),
),
NetClass(
name="85Ohm Diff",
clearance=0.2,
track_width=0.2235,
diff_pair_width=0.2235,
diff_pair_gap=0.127,
color="#C200C2FF",
differential_pair_impedance=Impedance(85),
),
NetClass(
name="90Ohm Diff",
clearance=0.2,
track_width=0.1867,
diff_pair_width=0.1867,
diff_pair_gap=0.127,
color="#00C200FF",
differential_pair_impedance=Impedance(90),
),
NetClass(
name="100Ohm Diff",
clearance=0.2,
track_width=0.1334,
diff_pair_width=0.1334,
diff_pair_gap=0.127,
color="#C2C200FF",
differential_pair_impedance=Impedance(100),
),
]
BASE_4L_2OZ_NETCLASSES = [
DEFAULT_NETCLASS_2OZ,
]
# Base 6-layer stackup (1.6mm, 1oz outer/0.5oz inner)
# SIG/GND/PWR/SIG/GND/SIG
#
# Layers:
# L1: Primary impedance-controlled (GCPW, ref L2, 0.099mm coupling)
# L2: GND plane
# L3: PWR plane
# L4: Mixed signal
# L5: GND plane
# L6: Backup impedance-controlled (GCPW, ref L5, 0.099mm coupling)
#
# Use: More routing space than 4L. Two ground planes for return paths.
BASE_6L_STACKUP = Stackup(
materials=[
FR4_CORE,
Material(
name="2116",
relative_permittivity=4.16,
loss_tangent=0.025,
),
Material(
name="3313",
relative_permittivity=4.1,
loss_tangent=0.025,
),
],
thickness=1.6,
symmetric=True,
copper_finish="ENIG",
silk_screen_color="White",
solder_mask_color="Black",
layers=[
CopperLayer(thickness=0.035, role="mixed"), # Top layer (1oz)
DielectricLayer(thickness=0.09940, material="3313", form="prepreg"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L2 (0.5oz)
DielectricLayer(thickness=0.55, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="power"), # Inner L3 (0.5oz)
DielectricLayer(thickness=0.11640, material="2116", form="prepreg"),
CopperLayer(thickness=0.0152, role="mixed"), # Inner L4 (0.5oz)
DielectricLayer(thickness=0.55, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L5 (0.5oz)
DielectricLayer(thickness=0.09940, material="3313", form="prepreg"),
CopperLayer(thickness=0.035, role="mixed"), # Bottom layer (1oz)
],
)
# 6L Impedance-Controlled Netclasses (L1 GCPW, 0.099mm dielectric, 0.2mm coplanar gap)
# Calculated using Sierra Circuits impedance calculator
BASE_6L_NETCLASSES = [
DEFAULT_NETCLASS,
NetClass(
name="50Ohm SE",
clearance=0.2,
track_width=0.1461,
color="#0000C2FF",
single_ended_impedance=Impedance(50),
),
NetClass(
name="85Ohm Diff",
clearance=0.2,
track_width=0.141,
diff_pair_width=0.141,
diff_pair_gap=0.127,
color="#C200C2FF",
differential_pair_impedance=Impedance(85),
),
NetClass(
name="90Ohm Diff",
clearance=0.2,
track_width=0.1359,
diff_pair_width=0.1359,
diff_pair_gap=0.1524,
color="#00C200FF",
differential_pair_impedance=Impedance(90),
),
NetClass(
name="100Ohm Diff",
clearance=0.2,
track_width=0.127,
diff_pair_width=0.127,
diff_pair_gap=0.2286,
color="#C2C200FF",
differential_pair_impedance=Impedance(100),
),
]
# Base 8-layer stackup (1.6mm, 1oz outer/0.5oz inner)
# SIG/GND/PWR/SIG/GND/SIG/GND/SIG
#
# Layers:
# L1: Primary impedance-controlled (GCPW, ref L2, 0.116mm coupling)
# L2: GND plane
# L3: PWR plane
# L4: Mixed signal
# L5: GND plane
# L6: Secondary impedance-controlled (symmetric stripline, L5/L7 refs)
# L7: GND plane
# L8: Backup impedance-controlled (GCPW, ref L7)
#
# Use: High routing density. Three ground planes. L6 symmetric stripline for EMI control.
BASE_8L_STACKUP = Stackup(
materials=[
FR4_CORE,
Material(
name="2116",
relative_permittivity=4.16,
loss_tangent=0.025,
),
Material(
name="1080",
relative_permittivity=3.91,
loss_tangent=0.025,
),
],
thickness=1.6,
symmetric=True,
copper_finish="ENIG",
silk_screen_color="White",
solder_mask_color="Black",
layers=[
CopperLayer(thickness=0.035, role="mixed"), # Top layer (1oz)
DielectricLayer(thickness=0.1164, material="2116", form="prepreg"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L2 (0.5oz)
DielectricLayer(thickness=0.3, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="power"), # Inner L3 (0.5oz)
DielectricLayer(thickness=0.0764, material="1080", form="prepreg"),
DielectricLayer(thickness=0.0764, material="1080", form="prepreg"),
CopperLayer(thickness=0.0152, role="mixed"), # Inner L4 (0.5oz)
DielectricLayer(thickness=0.3, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L5 (0.5oz)
DielectricLayer(thickness=0.0764, material="1080", form="prepreg"),
DielectricLayer(thickness=0.0764, material="1080", form="prepreg"),
CopperLayer(thickness=0.0152, role="mixed"), # Inner L6 (0.5oz)
DielectricLayer(thickness=0.3, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="ground"), # Inner L7 (0.5oz)
DielectricLayer(thickness=0.1164, material="2116", form="prepreg"),
CopperLayer(thickness=0.035, role="mixed"), # Bottom layer (1oz)
],
)
# 8L Impedance-Controlled Netclasses (L1 GCPW, 0.1164mm dielectric, 0.2mm coplanar gap)
# Calculated using Sierra Circuits impedance calculator
# Note: These geometries also work on L6 (asymmetric stripline) with acceptable tolerance:
# 50Ohm SE → 48.5Ohm (-3%), 85Ohm Diff → 83.5Ohm (-1.7%), 90Ohm Diff → 88.0Ohm (-2.2%), 100Ohm Diff → 97.6Ohm (-2.4%)
# Worst case is still within reasonable bounds for most applications.
BASE_8L_NETCLASSES = [
DEFAULT_NETCLASS,
NetClass(
name="50Ohm SE",
clearance=0.2,
track_width=0.1702,
color="#0000C2FF",
single_ended_impedance=Impedance(50),
),
NetClass(
name="85Ohm Diff",
clearance=0.2,
track_width=0.1588,
diff_pair_width=0.1588,
diff_pair_gap=0.127,
color="#C200C2FF",
differential_pair_impedance=Impedance(85),
),
NetClass(
name="90Ohm Diff",
clearance=0.2,
track_width=0.1384,
diff_pair_width=0.1384,
diff_pair_gap=0.127,
color="#00C200FF",
differential_pair_impedance=Impedance(90),
),
NetClass(
name="100Ohm Diff",
clearance=0.2,
track_width=0.127,
diff_pair_width=0.127,
diff_pair_gap=0.1778,
color="#C2C200FF",
differential_pair_impedance=Impedance(100),
),
]
# Base 10-layer stackup (1.6mm, 1oz outer/0.5oz inner)
# SIG/GND/PWR/SIG/GND/SIG/GND/PWR/GND/SIG
#
# Layers:
# L1: Primary impedance-controlled (GCPW, ref L2, 0.1194mm coupling)
# L2: GND plane
# L3: PWR plane
# L4: Mixed signal
# L5: GND plane
# L6: Mixed signal (symmetric stripline)
# L7: GND plane
# L8: PWR plane
# L9: GND plane
# L10: Backup impedance-controlled (GCPW, ref L9, 0.1194mm coupling)
#
# Use: High-density routing with multiple power/ground planes. L1/L10 for high-speed,
# L6 symmetric stripline for sensitive signals with excellent EMI shielding.
BASE_10L_STACKUP = Stackup(
materials=[
FR4_CORE,
Material(
name="2116",
relative_permittivity=4.16,
loss_tangent=0.025,
),
],
thickness=1.6,
symmetric=True,
copper_finish="ENIG",
silk_screen_color="White",
solder_mask_color="Black",
layers=[
CopperLayer(thickness=0.035, role="mixed"), # L1 Top layer (1oz)
DielectricLayer(thickness=0.1194, material="2116", form="prepreg"),
CopperLayer(thickness=0.0152, role="ground"), # L2 (0.5oz)
DielectricLayer(thickness=0.2, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="power"), # L3 (0.5oz)
DielectricLayer(thickness=0.1194, material="2116", form="prepreg"),
CopperLayer(thickness=0.0152, role="mixed"), # L4 (0.5oz)
DielectricLayer(thickness=0.2, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="ground"), # L5 (0.5oz)
DielectricLayer(thickness=0.1194, material="2116", form="prepreg"),
CopperLayer(thickness=0.0152, role="mixed"), # L6 (0.5oz)
DielectricLayer(thickness=0.2, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="ground"), # L7 (0.5oz)
DielectricLayer(thickness=0.1194, material="2116", form="prepreg"),
CopperLayer(thickness=0.0152, role="power"), # L8 (0.5oz)
DielectricLayer(thickness=0.2, material="FR4-Core", form="core"),
CopperLayer(thickness=0.0152, role="ground"), # L9 (0.5oz)
DielectricLayer(thickness=0.1194, material="2116", form="prepreg"),
CopperLayer(thickness=0.035, role="mixed"), # L10 Bottom layer (1oz)
],
)
# 10L Impedance-Controlled Netclasses (L1 GCPW, 0.1194mm dielectric, 0.2mm coplanar gap)
# Calculated using Sierra Circuits impedance calculator
BASE_10L_NETCLASSES = [
DEFAULT_NETCLASS,
NetClass(
name="50Ohm SE",
clearance=0.2,
track_width=0.175,
color="#0000C2FF",
single_ended_impedance=Impedance(50),
),
NetClass(
name="85Ohm Diff",
clearance=0.2,
track_width=0.16,
diff_pair_width=0.16,
diff_pair_gap=0.127,
color="#C200C2FF",
differential_pair_impedance=Impedance(85),
),
NetClass(
name="90Ohm Diff",
clearance=0.2,
track_width=0.14,
diff_pair_width=0.14,
diff_pair_gap=0.127,
color="#00C200FF",
differential_pair_impedance=Impedance(90),
),
NetClass(
name="100Ohm Diff",
clearance=0.2,
track_width=0.127,
diff_pair_width=0.127,
diff_pair_gap=0.18,
color="#C2C200FF",
differential_pair_impedance=Impedance(100),
),
]
# Common constraint sets for different fabrication capabilities
# Base PCB Constraints (1oz copper)
BASE_CONSTRAINTS = Constraints(
copper=Copper(
minimum_clearance=0.09, # Min spacing between copper features (1oz)
minimum_track_width=0.09, # Min track width (1oz)
minimum_via_diameter=0.25, # Min via diameter (0.25mm)
copper_to_hole_clearance=0.2, # Inner layer via hole to copper clearance
copper_to_edge_clearance=0.3, # Reasonable edge clearance
),
holes=Holes(
minimum_through_hole=0.15, # Min via hole size
hole_to_hole_clearance=0.2, # Via hole-to-hole spacing
),
uvias=Uvias(
minimum_uvia_diameter=0.15, # Micro via diameter (if supported)
minimum_uvia_hole=0.1, # Micro via hole (if supported)
),
silkscreen=Silkscreen(
minimum_item_clearance=0.1, # Reasonable silkscreen clearance
minimum_text_height=0.8, # Reasonable minimum text height
),
solder_mask=SolderMask(
clearance=0.0,
minimum_width=0.0,
to_copper_clearance=0.0,
),
zones=Zones(
minimum_clearance=0.15,
),
)
# Heavy Copper Constraints (2oz copper)
BASE_CONSTRAINTS_2OZ = Constraints(
copper=Copper(
minimum_clearance=0.2, # Min spacing (2oz copper)
minimum_track_width=0.16, # Min track width (2oz copper)
minimum_via_diameter=0.25, # Same via diameter
copper_to_hole_clearance=0.2, # Same hole clearance
copper_to_edge_clearance=0.3, # Same edge clearance
),
holes=Holes(
minimum_through_hole=0.15, # Same hole size
hole_to_hole_clearance=0.2, # Same hole spacing
),
uvias=Uvias(
minimum_uvia_diameter=0.15,
minimum_uvia_hole=0.1,
),
silkscreen=Silkscreen(
minimum_item_clearance=0.1,
minimum_text_height=0.8,
),
solder_mask=SolderMask(
clearance=0.0,
minimum_width=0.0,
to_copper_clearance=0.0,
),
zones=Zones(
minimum_clearance=0.2,
),
)
# Common predefined sizes for design tool dropdowns
# Base predefined sizes for common PCB design
BASE_PREDEFINED_SIZES = PredefinedSizes(
track_widths=[
0.127,
0.16,