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@Project-Crescendo

Project Crescendo

Real-time RUL prediction and condition monitoring of DC link capacitors combining Simulink modeling, ESP32 edge computing, and XGBoost

Danfoss Innovator Award 2026 - Winner

Non-Invasive Condition Monitoring and Remaining Useful Life (RUL) Prediction of DC Link Capacitors in Drives using Hybrid Physics-ML Models.


C++ MATLAB Python XGBoost MQTT



The Project Ecosystem

To protect our core intellectual property, our raw ML and hardware code is kept in a private repository. However, you can explore our system architecture and live dashboard below:


Core Methodology

We developed a system that bridges physical degradation models with data-driven Machine Learning. By extracting harmonic peaks (6th and 12th) from the DC link voltage using Fast Fourier Transform (FFT), our edge device (ESP32) calculates Equivalent Series Resistance (ESR) and Capacitance (C). These values are fed into an XGBoost model trained on a physics-informed dataset to predict the Health Index (HI) and Remaining Useful Life (RUL) with high accuracy.


The Team

Sathyajith
Sathyajith
Sri Nawin Krishna
Sri Nawin Krishna
Lakshmipriya
Lakshmipriya
Shwetha
Shwetha
LinkedIn
GitHub
LinkedIn
GitHub
LinkedIn
GitHub
LinkedIn
GitHub

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    Jupyter Notebook 2

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