fix: web adapter hang on large responses (>100KB) + ProviderManager timeout race condition

adapters/web/index.ts

@@ -95,19 +95,30 @@ function httpRequest(
         return;
       }
       let data = '';
+      let truncated = false;
       res.on('data', (chunk: Buffer) => {
+        if (truncated) return;
         data += chunk.toString();
-        // Truncate early to avoid memory issues
         if (data.length > MAX_BODY_CHARS * 2) {
+          truncated = true;
           res.destroy();
+          resolve({
+            statusCode: res.statusCode || 0,
+            headers: res.headers as Record<string, string | string[] | undefined>,
+            body: data.slice(0, MAX_BODY_CHARS * 2),
+            finalUrl: urlStr
+          });
         }
       });
-      res.on('end', () => resolve({
-        statusCode: res.statusCode || 0,
-        headers: res.headers as Record<string, string | string[] | undefined>,
-        body: data,
-        finalUrl: urlStr
-      }));
+      res.on('end', () => {
+        if (truncated) return;
+        resolve({
+          statusCode: res.statusCode || 0,
+          headers: res.headers as Record<string, string | string[] | undefined>,
+          body: data,
+          finalUrl: urlStr
+        });
+      });
     });
     req.on('error', reject);
     req.on('timeout', () => { req.destroy(); reject(new Error('Request timed out (30s)')); });

java/src/main/java/dev/sorted/mcphub/ProviderManager.java

@@ -272,9 +272,14 @@ public synchronized JsonNode call(String groupId, String method, JsonNode params
             try {
                 return futureResult.get(CALL_TIMEOUT_MS, TimeUnit.MILLISECONDS);
             } catch (java.util.concurrent.TimeoutException e) {
+                restartBrokenProvider(groupId);
                 throw new IOException("Provider '" + groupId + "' call timed out after " + CALL_TIMEOUT_MS + "ms");
             } catch (java.util.concurrent.ExecutionException e) {
-                throw new IOException("Provider '" + groupId + "' call failed: " + e.getCause().getMessage());
+                String causeMsg = e.getCause() != null ? e.getCause().getMessage() : e.getMessage();
+                if (causeMsg != null && causeMsg.contains("closed stdout")) {
+                    restartBrokenProvider(groupId);
+                }
+                throw new IOException("Provider '" + groupId + "' call failed: " + causeMsg);
             }
         }
     }
@@ -289,6 +294,29 @@ public boolean isRunning(String groupId) {
     // Internal
     // -------------------------------------------------------------------------
 
+    /** Kill and restart a provider whose stdin/stdout sync may be broken
+     *  (e.g., after a call timeout or stdout close). */
+    private void restartBrokenProvider(String groupId) {
+        ProviderProcess broken = processes.remove(groupId);
+        if (broken != null) {
+            broken.process.destroy();
+            log.warn("Provider group '{}' call failed — destroying and restarting", groupId);
+            for (GroupConfig g : groups) {
+                if (g.id.equals(groupId)) {
+                    try {
+                        start(g);
+                        reportHealth(groupId, "running");
+                        confirmWithRegistry(g);
+                    } catch (Exception restartEx) {
+                        log.error("Failed to restart provider group '{}' after failure: {}", groupId, restartEx.getMessage());
+                        reportHealth(groupId, "unavailable");
+                    }
+                    break;
+                }
+            }
+        }
+    }
+
     private void start(GroupConfig cfg) throws IOException {
         // Prevent orphan processes: skip if group already has a running process
         ProviderProcess existing = processes.get(cfg.id);